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  • Sapphire Ball Lenses and Half-ball Lenses
  • Sapphire Ball Lenses and Half-ball Lenses
  • Sapphire Ball Lenses and Half-ball Lenses
  • Sapphire Ball Lenses and Half-ball Lenses
  • Sapphire Ball Lenses and Half-ball Lenses
  • Sapphire Ball Lenses and Half-ball Lenses

Sapphire Ball Lenses and Half-ball Lenses

  • Extreme surface hardness and chemical resistance
  • Transmission Range: Transmits wavelength ranging from 0.15 to 5.5μm
  • Suitable for application from UV to MWIR
  • AR coating available
Curves All Inquire Us  

Specifications:

Materials Optical grade sapphire crystals Diameter Range ~300mm
Diameter Tolerance +0.0/-0.2mm Thickness Tolerance +/-0.2mm
Surface Quality 60/40 S/D Frings (N) 3
Irregularity (delta N) 1 Centration 3'
Chamfer 0.1-0.3mmx45 degree
 

Physical and Optical Properties:

Transmission Range 0.17 to 5.5 μm Refractive Index No 1.75449; Ne 1.74663 at 1.06 μm (1)
Reflection Loss 14% at 1.06 μm Absorption Coefficient 0.3 x 10-3 cm-1 at 2.4 μm(2)
Reststrahlen Peak 13.5 μm dn/dT 13.1 x 10-6 at 0.546 μm(3)
dn/dμ = 0 1.5 μm Density 3.97 g/cc
Melting Point 2040°C Thermal Conductivity 27.21 W m-1 K-1 at 300K
Thermal Expansion 5.6 (para) & 5.0 (perp)x 10-6/K* Hardness Knoop 2000 with 2000gindenter
Specific Heat Capacity 763 J Kg-1 K-1 at 293K(4) Dielectric Constant 11.5 (para) 9.4 (perp) 、at 1MHz
Youngs Modulus (E) 335 GPa Shear Modulus (G) 148.1 GPa
Bulk Modulus (K) 240 GPa Elastic Coefficients C11=496 C12=164 C13=115 C33=498 C44=148
Apparent Elastic Limit 300 MPa (45,000 psi) Poisson Ratio 0.25
Solubility 98 x 10-6 g/100g water Molecular Weight 101.96
Class/Structure Trigonal (hex), R3c

What are Ball lenses and Half-ball lenses:

Ball lenses belong to a special form of biconvex lenses which have the geometry of a ball(sphere). They are  manufactured from a single material, usually an optical glass with good transparency in the wavelength region of interest. The typical applications of ball lenses include focusing light in the field of fibers(e.g. laser to fiber coupling ,fiber to fiber coupling), emitters and detectors , majorly to collimate light depending on geometries of the input light source. Also they could be ball pre-forms of aspheric lenses where they are purposefully deformed in order to prevent spherical aberrations.

Half-Ball lenses are variants of ball lenses, obtained by simply cutting the ball lenses in half.Due to ease of mounting brought by the one flat surface,they are ideal for applications where more compact designs are required , such as fiber communication, endoscopy, microscopy, optical pick-up devices, and laser measurement systems.

There are three essential parameters of ball lenses an half-ball lenses.One is effective focal length (EFL),which is the distance between a plane through the center of the lens and the beam waist (focus) of an initially collimated input beam.Another is back focal length (BFL), defined as the distance of the focal point from the lens surface, therefore half the diameter smaller than the EFL.The calculation equations OF EFL and BFL are given in the technical images,please check the technical images if your are interested.And the last is numerical aperture (NA) ,for collimated incident light, the numerical aperture (NA) of the ball lens is dependent on the size of the ball lens (D), its index of refraction (n), and the diameter of the input source (d). Simply put, numerical aperture is proportionate to the resolution of the lens, the larger the NA,the more the light collected by the lens. And the equation is also given in the technical image.

Hangzhou Shalom EO provides both stocked and custom ball lenses and half ball lenses made from Sapphire.The specification of custom ball and half ball lenses could be varied upon your request. 

Here are some key features of Sapphire:

Sapphire: Optcial grade Sapphire,chemically composed as aluminum oxide (Al2O3) with mono crystalline structure, is used in transmission range from 0.2 - 5.5μm,which is a fairly wide range, and is particularly suitable for MWIR 3-5μmthermal imaging applications.

Sapphire belongs to the trigonal crystal system and has a hexagonal structure.The lattice constant is a=b=4.758A, c=12.991A,Refractive index 1.762-1.770,Birefringence: 0.008~0.010.The melting temperature of sapphire is extremely high ,2045 °C,which enables sapphire to be engaged in manifolds of specially applied working conditions,high temperature applications, and applications requiring high melting points.

Sapphire lenses are made from single crystal sapphire, they are ideal fo high demanding applications because of their outstanding performance, consisting of superior surface hardness ( 9 on the Mohs scale,the third hardest mineral, after diamond at 10 and moissanite at 9.5, which means high resistance to scratch and abrasion ), high thermal conductivity, high dielectric constant and resistance to common chemical acids and alkalis. Additionally, sapphire features a high index of refraction and excellent broadband transmission characteristics.

The primary properties of Sapphire:

Crystal Structure trigonal crystal system,Hexagonal structure Lattice Constants a=b=4.785Å , c=12.991Å 
Density 3.98g/cm3 Melting Point 2045℃
Mohs Hardness 9 Mohs Thermal Expansion Coefficients 5.8×10-6/k
Rrefactive index no =1.768 ne =1.760  Transmission T≈80% (0.3~5μm)
dn/dt 13x10-6/K (@633nm) Specific Heat 0.418W.s/g/k
Dielectric Constants 11.5(∥c), 9.3(⊥c) Thermal conductivity 25.12W/m/k (@ 100℃) 




Curves:

1. Transmission of Sapphire at Infrared wavelength range (no coating)


2. Transmission of Sapphire at UV wavelength range ( no coating)